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Die Cut Paperboard Box for the Food Packaging Industry

Custom Die Cut and Scored Folding Carton
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Custom Die Cut and Scored Folding Carton

A customer in the retail food industry contracted Accurate Paper Box to manufacture this custom die cut carton for one of their food product lines. Designed as a meat product package, manufacturing required several complex processes. Working from the supplied engineering drawings, we designed the dies which included cutting and scoring rules.

Die cutting and scoring were performed on our precision Bobst die cutter. After the carton was die cut and scored, it was then glued using industrial glue specially formulated for food grade packaging. This was completed on our International straight line gluer.

In addition to the die cutting and gluing, we were also responsible for all of the printing. The carton is composed of a solid bleach sulphate paperboard, printed on our state of the art Planeta 6-color offset press. Printing utilized process colors, with an aqueous coating.

The boxes were produced maintaining tolerances of ±1/16”. Overall, finished dimensions of the product were 8.9375” long x 4.6250” wide x 3.000” high. 10,000 units were produced for this order, which were delivered in 4 weeks to the customer’s location in Powell, Tennessee. Accurate Paper Box specializes in manufacturing custom packaging with fast turnaround times. For further details about this project please see the chart below or contact us directly.

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Highlights of this custom die cut carton manufacturing process

Product Description This box is used to handle and store pork patties
Custom Die Cutting
Capabilities Applied/Processes
  • Die Cutting
  • Scoring
  • Press Printing
  • Assembly - Glued Joints
Equipment Used to Manufacture Part Planeta 6-color Printer, Bobst Die Cutter, International Straight Line Gluer
Overall Part Dimensions 8.9375” Length x 4.6250” Width x 3.0000” Height
Tightest Tolerances ± 1/16”
Material Used Solid Bleach Sulphate
Industrial Glue
Process Magenta Ink, Black Ink, Process Yellow Ink, Process Blue-Cyan Ink, Aqueous Coating
Material Finish Offset Printing
Industry for Use Food
Volume 10,000
Delivery/Turnaround Time 4 Weeks
Delivery Location Powell, TN
Standards Met Customer Specifications, 2D CAD Drawing
Product Name Pigburger Box

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