Portfolios

Accurate Paper & Box Co. Portfolio of Past Projects

Accurate Paper Box Co. provides our customers with innovative solutions and value added services that have made us an industry leader. Here are just a few examples of the quality we deliver to our clients every day.

Die Cut Paperboard Box for the Food Packaging Industry

Box Cuttin— Die Cut Paperboard Box in Knoxville, TN

A customer in the retail food industry contracted Accurate Paper Box to manufacture this custom die cut carton for one of their food product lines. Designed as a meat product package, manufacturing required several complex processes. Working from the supplied engineering drawings, we designed the dies which included cutting and scoring rules.


Die cutting and scoring were performed on our precision Bobst die cutter. After the carton was die cut and scored, it was then glued using industrial glue specially formulated for food grade packaging. This was completed on our International straight line gluer.


In addition to the die cutting and gluing, we were also responsible for all of the printing. The carton is composed of a solid bleach sulphate paperboard, printed on our state of the art Planeta 6-color offset press. Printing utilized process colors, with an aqueous coating.


The boxes were produced maintaining tolerances of ±1/16”. Overall, finished dimensions of the product were 8.9375” long x 4.6250” wide x 3.000” high. 10,000 units were produced for this order, which were delivered in 4 weeks to the customer’s location in Powell, Tennessee. Accurate Paper Box specializes in manufacturing custom packaging with fast turnaround times. For further details about this project please see the chart below or contact us directly.
Box Cuttin— Die Cut Paperboard Box in Knoxville, TN

A customer in the retail food industry contracted Accurate Paper Box to manufacture this custom die cut carton for one of their food product lines. Designed as a meat product package, manufacturing required several complex processes. Working from the supplied engineering drawings, we designed the dies which included cutting and scoring rules.


Die cutting and scoring were performed on our precision Bobst die cutter. After the carton was die cut and scored, it was then glued using industrial glue specially formulated for food grade packaging. This was completed on our International straight line gluer.


In addition to the die cutting and gluing, we were also responsible for all of the printing. The carton is composed of a solid bleach sulphate paperboard, printed on our state of the art Planeta 6-color offset press. Printing utilized process colors, with an aqueous coating.


The boxes were produced maintaining tolerances of ±1/16”. Overall, finished dimensions of the product were 8.9375” long x 4.6250” wide x 3.000” high. 10,000 units were produced for this order, which were delivered in 4 weeks to the customer’s location in Powell, Tennessee. Accurate Paper Box specializes in manufacturing custom packaging with fast turnaround times. For further details about this project please see the chart below or contact us directly.
HIGHLIGHTS OF THIS CUSTOM DIE CUT CARTON MANUFACTURING PROCESS
Product Description This box is used to handle and store pork patties
Custom Die Cutting
Capabilities Applied/Processes		 Primary:
• Die Cutting
• Scoring
Secondary:
• Press Printing
• Assembly - Glued Joints
Equipment Used to Manufacture Part Planeta 6-color Printer, Bobst Die Cutter, International Straight Line Gluer
Overall Part Dimensions 8.9375” Length x 4.6250” Width x 3.0000” Height
Tightest Tolerances ± 1/16”
Material Used Solid Bleach Sulphate
Industrial Glue
Process Magenta Ink, Black Ink, Process Yellow Ink, Process Blue-Cyan Ink, Aqueous Coating
Material Finish Offset Printing
Industry for Use Food
Volume 10,000
Delivery/Turnaround Time 4 Weeks
Delivery Location Powell, TN
Standards Met Customer Specifications, 2D CAD Drawing
Product Name Pigburger Box
HIGHLIGHTS OF THIS CUSTOM DIE CUT CARTON MANUFACTURING PROCESS
Product Description This box is used to handle and store pork patties
Custom Die Cutting
Capabilities Applied/Processes		 Primary:
• Die Cutting
• Scoring
Secondary:
• Press Printing
• Assembly - Glued Joints
Equipment Used to Manufacture Part Planeta 6-color Printer, Bobst Die Cutter, International Straight Line Gluer
Overall Part Dimensions 8.9375” Length x 4.6250” Width x 3.0000” Height
Tightest Tolerances ± 1/16”
Material Used Solid Bleach Sulphate
Industrial Glue
Process Magenta Ink, Black Ink, Process Yellow Ink, Process Blue-Cyan Ink, Aqueous Coating
Material Finish Offset Printing
Industry for Use Food
Volume 10,000
Delivery/Turnaround Time 4 Weeks
Delivery Location Powell, TN
Standards Met Customer Specifications, 2D CAD Drawing
Product Name Pigburger Box

Custom Die Cut Paperboard Box for the Retail Industry

Paper Folding — Dental Whitening Strips in Knoxville, TN
Roll Paperboard Sheeting — Dental Whitening Box in Knoxville, TN
A customer in the dental industry contracted us to manufacture the custom printed packaging shown here. It was designed to house and handle dental strips. The Smart Sense Dental Strips Carton was manufactured from customer supplied CAD drawings, using multiple processes.

Our Planeta 6-color offset press was employed for all of the printing work on this package. The solid bleach sulphate paper box was printed with process colors and a UV coating applied.

Utilizing our Bobst die cutter, the scoring and cutting work was carried out; using dies we built in house specifically for this project. With the formation of the box completed, we then used our International Straight Line Gluer to apply industrial strength glue to the box, securely connecting the joints.

The final measurements for the boxes were 5.0” long x 1.5” wide x 5” high, with tolerances of ±1/16”maintained throughout production. Inspections were carried out during the manufacturing process to maintain quality and rule out imperfections. This order was for 10,000 units, which were delivered to the customer in Hoffman Estates, IL within 3 weeks. Accurate Paper Box is dedicated to manufacturing high quality custom packaging at competitive rates. For more information about this project please see the table below or contact us directly.
HIGHLIGHTS OF THIS DIE CUT PROJECT
Product Description This box is used to handle and store dental strips
Capabilities
Applied/Processes		 Primary:
• Die Cutting
• Scoring
Secondary:
• Press Printing
• Assembly - Glued Joints
Equipment Used to Manufacture Part Planeta 6-color Printer, Bobst Die Cutter, International Straight Line Gluer
Overall Part Dimensions 5.0” Length x 1.5” Width x 5” Height
Tightest Tolerances ± 1/16”
Material Used Solid Bleach Sulphate
Industrial Glue
Blue Ink, Black Ink, Red Ink, Yellow Ink, Process Blue-Cyan Ink, UV Coating
Material Finish Offset Printing and UV Coating
In process testing/inspection performed We perform inspections throughout the process to check for imperfections in the board, print quality, cutting and scoring problems and under or over glued seams.
Industry for Use Retail
Volume 10,000
Delivery/Turnaround Time 3 Weeks
Delivery Location Hoffman Estates, IL
Standards Met Customer Specifications, 2D CAD Drawing
Product Name Smart Sense Dental Strips Carton
HIGHLIGHTS OF THIS DIE CUT PROJECT
Product Description This box is used to handle and store dental strips
Capabilities
Applied/Processes		 Primary:
• Die Cutting
• Scoring
Secondary:
• Press Printing
• Assembly - Glued Joints
Equipment Used to Manufacture Part Planeta 6-color Printer, Bobst Die Cutter, International Straight Line Gluer
Overall Part Dimensions 5.0” Length x 1.5” Width x 5” Height
Tightest Tolerances ± 1/16”
Material Used Solid Bleach Sulphate
Industrial Glue
Blue Ink, Black Ink, Red Ink, Yellow Ink, Process Blue-Cyan Ink, UV Coating
Material Finish Offset Printing and UV Coating
In process testing/inspection performed We perform inspections throughout the process to check for imperfections in the board, print quality, cutting and scoring problems and under or over glued seams.
Industry for Use Retail
Volume 10,000
Delivery/Turnaround Time 3 Weeks
Delivery Location Hoffman Estates, IL
Standards Met Customer Specifications, 2D CAD Drawing
Product Name Smart Sense Dental Strips Carton

Die Cut Paperboard Sleeve for the Food Packaging Industry

Off-set Printing — Spaghetti Box in Knoxville, TN

Accurate Paper Box was commissioned to design and manufacture the protective sleeve shown here, which would be used in the food industry to house a take-out pan. The Dee’s Drive Inn Foods Paper Sleeve would make it possible for customers to handle the hot pan without risk. Working from 2D CAD drawings, we began the multi-layered process of fabrication.


We employed our precision Planeta 6-color printer to apply black and red process colors and an aqueous coating. Using in-house custom designed dies; solid bleach sulfate paper was cut and scored on our precision Bobst Die cutting machine.


A ±1/32” tolerance was held throughout production, and the finished dimensions were 16.34375” long x 4.68750” wide. This order contained 4,000 pieces, delivered to the client in Louisa, KY in 2 weeks. Quality was managed throughout fabrication with in process inspections.


Accurate Paper Box welcomes the chance to work with companies of any size to fulfill their packaging needs in a cost effective manner. For more information about this project please see the chart below or contact us directly.
Off-set Printing — Spaghetti Box in Knoxville, TN

Accurate Paper Box was commissioned to design and manufacture the protective sleeve shown here, which would be used in the food industry to house a take-out pan. The Dee’s Drive Inn Foods Paper Sleeve would make it possible for customers to handle the hot pan without risk. Working from 2D CAD drawings, we began the multi-layered process of fabrication.


We employed our precision Planeta 6-color printer to apply black and red process colors and an aqueous coating. Using in-house custom designed dies; solid bleach sulfate paper was cut and scored on our precision Bobst Die cutting machine.


A ±1/32” tolerance was held throughout production, and the finished dimensions were 16.34375” long x 4.68750” wide. This order contained 4,000 pieces, delivered to the client in Louisa, KY in 2 weeks. Quality was managed throughout fabrication with in process inspections.


Accurate Paper Box welcomes the chance to work with companies of any size to fulfill their packaging needs in a cost effective manner. For more information about this project please see the chart below or contact us directly.
HIGHLIGHTS OF THIS DIE CUT SLEEVE PROJECT
Product Description This sleeve is used to package/house a foil take-out food pan
Die Cutting
Capabilities Applied/Processes		 Primary:
• Die Cutting
• Scoring
Secondary:
• Press Printing
Equipment Used to Manufacture Part Planeta 6-color Printer, Bobst Die Cutter
Overall Part Dimensions 16.34375” Length x 4.68750” Width
Tightest Tolerances ± 1/32”
Material Used Solid Bleach Sulphate
Black Ink, Red Ink, Aqueous Coating
Material Finish Offset Printing
In process testing/inspection performed We perform inspections throughout the process to check for imperfections in the board, print quality and cutting and scoring problems.
Industry for Use Food
Volume 4,000
Delivery/Turnaround Time 2 Weeks
Delivery Location Louisa, KY
Standards Met Customer Specifications, 2D CAD Drawing
Product Name Dee’s Drive Inn Foods Paper Sleeve
HIGHLIGHTS OF THIS DIE CUT SLEEVE PROJECT
Product Description This sleeve is used to package/house a foil take-out food pan
Custom Die Cutting
Capabilities Applied/Processes		 Primary:
• Die Cutting
• Scoring
Secondary:
• Press Printing
• Assembly - Glued Joints
Equipment Used to Manufacture Part Planeta 6-color Printer, Bobst Die Cutter
Overall Part Dimensions 16.34375” Length x 4.68750” Width
Tightest Tolerances ± 1/32”
Material Used Solid Bleach Sulphate
Black Ink, Red Ink, Aqueous Coating
Material Finish Offset Printing
In process testing/inspection performed We perform inspections throughout the process to check for imperfections in the board, print quality and cutting and scoring problems.
Industry for Use Food
Volume 4,000
Delivery/Turnaround Time 2 Weeks
Delivery Location Louisa, KY
Standards Met Customer Specifications, 2D CAD Drawing
Product Name Dee’s Drive Inn Foods Paper Sleeve
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